A red and white logo for welfaux on a white background

The Dangers of Overloading Your Forklift

Lucy Mwangi • Apr 17, 2023

Each year, 1,300 UK employees are hospitalised with severe injuries as a result of forklift accidents, and this figure is growing. While inevitable accidents happen, many accidents can occur due to forklift truck misoperation or incompetence, which could easily be prevented with the correct training.


Statistics show that 42% of all fatalities are due to forklifts tipping over. Overloading your forklift is a prime example of carelessness that can result in your forklift tipping or falling, which can cause damage to both the truck and the stock, but most importantly the operator. So here are tips to remember to reduce the risk of any case.


Know Your Limits 


Most forklift operators are familiar with their equipment's limits and know how crucial it is to never go beyond them. However, it is not unusual for forklift operators to become less stringent with their weight load from time to time, estimating rather than measuring the load. This is often what causes forklifts to become unstable and tip over, resulting in accidents, injuries, and, in some cases, deaths - therefore it is vital to know your limits.

Forklift over stacking dangerous

Load Forklift Evenly


When using a forklift truck, it's crucial to make sure the weight is spread equally between the forks. The truck can tip over if the load is unbalanced which can be extremely dangerous for the operator and anyone nearby. Always check that the weight is balanced before beginning to raise it to prevent this. 

Get Training


It is vital that your operators receive training to help identify safety risks and how to respond appropriately when malfunctions/accidents do occur.


At Welfaux, we provide high-quality, cost-effective, accredited training courses on a variety of trucks and lifting equipment for all levels of experience. All of our educators are registered instructors with extensive experience in a wide range of forklift applications.


Welfaux Materials Handling have 36 years of experience in Forklift dealing and maintenance, providing us with the expertise to administer high-quality training courses.


Get in touch now to book your course.

Get in Touch
2024 Mitsubishi FB35N Delivery
25 Apr, 2024
New Mitsubishi FB35N
Delivery of New 2023 Mitsubishi FFB20N2T
24 Apr, 2024
New Mitsubishi FB20N2T
Refurbished 2013 Caterpillar GP25N
17 Apr, 2024
Refurbished 2013 GP25N
Man in overalls servicing a Mitsubishi forklift
20 Mar, 2024
Here at Welfaux we have a rigorous refurbishment process, ensuring all of our used forklifts and trucks are finished to the highest standard, ready to help the next owner maximise the efficiency of their materials handling operations.
2016 article: Welfaux win the Forklift Truck Dealer Of The Year Award
18 Mar, 2024
Delivering Reliability Since 1986. Take a look back through our archive as we celebrate 38 years of Welfaux Materials Handling.
15 Mar, 2024
FB25ACN Demo & GP25N Hire
14 Mar, 2024
Welfaux Sales Team attended the 2024 Mitsubishi Red Diamond Distribution Conference
08 Mar, 2024
Long Term Hire at OX1
06 Mar, 2024
Delivery of Refurbished 2015 AisleMaster to expanding business in GU
Man operating a Combilift stacker forklift in the food and drink aisle of a warehouse
29 Feb, 2024
In the dynamic landscape of warehouses and storage facilities, making the most of every inch of available space is key to efficiency. For businesses dealing with limited room to manoeuvre, pedestrian forklifts and stackers have seen a huge rise in popularity. In this blog, we'll explore the numerous benefits these compact machines bring to the table when it comes to navigating small spaces.
More Posts
Share by: